Fabrication

Capabilities

• cutting

  Most of the time our manufacturing activities start in cutting the materials. This process is vital in two aspects; first, it is the basis for our dimensional accuracy in later steps; and the second, it has direct effect on welding as it prepares weld edges. Accurate weld configurations avoids excess/ lack of weld gaps which in turn affects weld quality. Our expert personnel and wide range of cutting technologies help us to achieve both these necessities. 

  Our high-tech laser, water-Jet and plasma CNC cutting produces very thin HAZ area and results in added quality of the final equipment.

  Laser cutting machines Thickness range up to 21mm almost all Materials

  Water-Jet cutting machine thickness range up to all materials

  Plasma Cutting machines thickness range up to 

  Oxy-fuel cutting machines thickness range up to carbon and low alloy steels

• Fit up

  Pidemco’s fabricators team has been developed and uses creative jigs and fixtures to avoid excess use of tag welds in assembly of the parts. They have done unrivalled works to date; and they make us astonished by their genuine solutions in different projects to achieve strict exactness.  

• Machining

  Tight tolerances would eliminate many inconveniences during operation and maintenance. We make our tubesheets, girth flanges and other intricate assemblies by combining various machining methods to attain the strict dimensional accuracy. Many of our technicians and engineers in this unit acquired their experience in demanding aero-industries and are highly adept in their work.

• Sheet Metal

  Our technicians are obsessed with precision in our sheet metal division. By employing advanced cutting, bending and punching machines we fabricate equipment parts such as internals, baffles and etc. with such quality which is noncompetitive in the industry.

• Forming & Rolling

  We are able to form up to 100 mm in thickness and 6 m in diameter in Pidemco. Our history in manufacturing huge equipment _ in thickness and diameter _ is a solid ground for our success in future projects.

• Welding

  The most critical step in our line of work is welding. Low heat input, accurate and defect-free welds are the ground work for a quality finished product. Pidemco’s skilled welders equipped with latest welding technology make this happen. Our cutting-edge electro-slag welding, sub merged welding, Tip-Tig welding machines makes it easy to adapt the best method to produce the most quality welds. We are also very experienced in working with variety of materials ranging from plain carbon steels, which are common, to CroMoly or titanium alloys, which call for deep know-how.

• Cladding Solutions

  Pidemco’s cladding solutions while saving our clients resources, provide strength and durability. We are equipped to perform overlay cladding by SAW, ESW and TIP-TIG inside heads, shell courses, flanges and nozzles up to 12mm. We have extensive experience in cladding S.S.316,S.S.347,MONEL, COPPER-NICKLE, and BRASS on, carbon steels, Low alloy steels(Cromoly gr.11,22,…) and variety of other materials. 

• Standards

  TEMA Manufacturing  of Heat Exchangers

• Personnel

  Unit	No. of perssonel
  Production Engineering	25
  Production control Unit	30
  Fit up shop	15
  Welding shop	35
  Cutting shop	10
  Forming shop	5
  Machining shop	15
  workers	20